{"id":17745,"date":"2024-03-14T22:19:21","date_gmt":"2024-03-14T20:19:21","guid":{"rendered":"https:\/\/www.liberalglobe.com\/?p=17745"},"modified":"2024-03-14T22:19:21","modified_gmt":"2024-03-14T20:19:21","slug":"french-scorpene-evolved-submarines-the-new-propulsion-technologies","status":"publish","type":"post","link":"https:\/\/www.liberalglobe.com\/?p=17745","title":{"rendered":"French Scorpene Evolved Submarines \u2013 The New Propulsion Technologies"},"content":{"rendered":"\n<p>The S-80 Scorp\u00e8ne is offered in three versions, the original CM-2000 which is the conventional diesel-electric version of the submarine, the AM-2000 which is the AIR version and the CA-2000 which is a diesel-electric version of smaller displacement and potential for coastal waters. To date, 14 units have been delivered or are under construction for four navies.<\/p>\n\n\n\n<p>It began in the 2000s with two submarines for the Chilean Navy and two for the Malaysian Navy jointly built between the two partners. Following Navantia&#8217;s withdrawal from the partnership, Naval Group has achieved sales for four submarines to the Brazilian Navy and six to the Indian Navy, all of which are built locally. At the same time, Navantia is building four S-80A submarines, derivatives of the French S-80 Scorp\u00e8ne adapted to Spanish operational requirements.<\/p>\n\n\n\n<p>According to the Scorp\u00e8ne manufacturer, it is ideal for action and has high operational efficiency. Robust and durable, it is an ocean-going submarine designed for shallow-water operations as well. Multipurpose, it fulfills the full range of missions, such as Anti-Surface and Anti-Submarine Warfare, special operations, offensive minelaying and intelligence gathering.<\/p>\n\n\n\n<p>The Scorp\u00e8ne&#8217;s hull design traces its lineage to the proposed diesel-electric version of the Amethyste-class nuclear attack submarine. The hull form has a hydrodynamically efficient design with an extended parallel midsection and a rounded bow. The stern is elongated and features cruciform steering fins that terminate in a low-noise seven-bladed propeller. The submarine has a length of 66-82 meters, a hull diameter of 6.2 meters, an overall height of 12.3 meters, a draft of 5.8 meters and a submerged displacement of 1600-2000 tons. The hull of the submarine is made of HLES 80 strength steel (equivalent to HY80) to optimize pressure hull weight in relation to strength. Consequently the submarine can carry a larger load of weapons and fuel on board than conventional designs.<\/p>\n\n\n\n<p>The French shipbuilding giant Naval Group has advanced in recent years in the development of new technologies for the Scorpene conventional propulsion submarines. In addition to the new electronic systems technology that is de facto being incorporated into new submarines under construction, the development of new propulsion systems also enhances a submarine&#8217;s mission capability. That is, increasing a submarine&#8217;s capabilities in terms of achieving greater speed, achieving greater underwater cruising duration, and achieving greater range all play a very important role in a submarine&#8217;s ability to accomplish a greater range of missions.<\/p>\n\n\n\n<p>The two new technology propulsion systems that Naval Group offers for its own design conventional propulsion submarines are the new technology lithium ion batteries (Li +ion, LIB) and the anaerobic propulsion system FC2G AIR type PEM (Proton Exchange Membrane).<\/p>\n\n\n\n<p><strong>Lithium Ion Batteries<\/strong><\/p>\n\n\n\n<p>All conventionally powered submarines to date carry lead-acid batteries. The first rechargeable battery was a lead-acid battery, invented by Gaston Plant\u00e9 in 1859. Lead-acid batteries are very popular due to their low cost, robustness and low self-discharge. On the contrary, their disadvantages are their low energy density and their negative environmental effects. Lead-acid batteries consist of a lead metal anode and a lead dioxide cathode. The electrolyte consists of sulfuric acid. As the battery discharges, the two electrodes react to lead sulfate and the sulfuric acid reacts to water. During charging, hydrogen gas and oxygen are released due to the electrolysis of water, which is vented through openings in the top of the battery. This means that lead-acid batteries must be recharged, which requires regular maintenance. To address this, a new type of lead-acid batteries with adjustable valve (VRLA) have been designed, where the electrolyte is replaced by a gel. However, this type of battery is designed with a low potential for overvoltage to prevent gas generation during charging. Due to cathode corrosion, a lead-acid battery is capable of 200-300 cycles.<\/p>\n\n\n\n<p>Naval Group today offers a new version of the submarine, the Scorpene Evolved which is equipped with new generation lithium ion batteries. Lithium is the lightest of all metals and has one of the highest electrical potentials. In lithium-ion batteries, positively charged lithium ions (Li+) move from the anode to the cathode during discharge. These features provide the highest energy density in terms of volume and weight. Also, lithium-ion batteries are low-maintenance and do not require scheduled cycling to maintain their desired lifespan. Self-discharge is less than 50% compared to nickel-cadmium batteries. Aging occurs in lithium-ion batteries, resulting in the deterioration of battery capacity.<\/p>\n\n\n\n<p>In general, a very big disadvantage of a lithium-ion battery is the possibility of thermal runaway. This process can occur when exothermic chemical reactions are triggered due to physical or electrical abuse, such as short-circuiting, external heating, or excessive (dis)charging. The results of a thermal runaway are high temperatures, formation of toxic gases and the risk of explosion and fire.<\/p>\n\n\n\n<p>The main advantages of these batteries compared to lead-acid batteries are:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Less Weight<\/li>\n\n\n\n<li>Greater energy density which yields greater energy storage in the same volume.<\/li>\n\n\n\n<li>Very short charging time<\/li>\n\n\n\n<li>More charge cycles<\/li>\n\n\n\n<li>Almost zero maintenance<\/li>\n\n\n\n<li>Longer life by about 40%<\/li>\n<\/ul>\n\n\n\n<p>In terms of the mission of a submarine this translates into greater autonomy in underwater navigation using batteries. Shorter exposure time of the submarine during battery charging using the diesel engine both in terms of charging time and due to the lower number of charges.<\/p>\n\n\n\n<p>According to the Naval Group the new Scorpene Evolved with lithium batteries will be able to remain at sea for 80 days, of which 78 below the surface or have a range of more than 8000 n.m. The new batteries give the submarine the same sailing capabilities as submarines with an AIR system, but without the cost and difficulty of operating and maintaining an AIR system.<\/p>\n\n\n\n<p><strong>FC2G AIR (Fuel Cells 2nd Generation Air Independent Propulsion)<\/strong><\/p>\n\n\n\n<p>The second new technology propulsion system offered by the Naval Group for submarines is a second generation FC2G anaerobic propulsion system based on Fuel Cells PEM (proton exchange membrane) technology. These systems produce electricity and water by combining hydrogen atoms H2 and oxygen O2 which pass through special membranes of the Fuel Cell system. The current is used to drive the electric motor while the water is expelled from the submarine. The particularity of this system compared to the existing ones, is that the hydrogen is not stored in a special tank inside the submarine, but through a series of processes the hydrogen needed is extracted from the diesel fuel that the submarine has in its tanks. In this way the new system saves weight and space inside the submarine and also eliminates the cost of purchasing the high purity 99% hydrogen that the Fuel Cells system needs to operate.<\/p>\n\n\n\n<p>As can be seen in the photos below, this system works as follows:<\/p>\n\n\n\n<p>The diesel fuel first passes through the reformer where, with the help of high temperature, pressure and the passage of oxygen and steam, the fuel is converted into a gas (atomization) so that it is then possible to extract the elements that make up the structure of a diesel fuel .<\/p>\n\n\n\n<p>The product from the first process is a hydrogen-rich syngas that also contains carbon dioxide, carbon monoxide and steam, which is then passed through a &#8220;vapor shift&#8221; reactor where the carbon monoxide is converted to dioxide and the concentration of hydrogen in the gas increases. It then passes through scrubbing membranes where carbon dioxide and water are trapped, to yield pure hydrogen ready to be used in fuel cells. Hydrogen is stored in a ventilated enclosure designed to ensure that any leakage can be safely controlled. In fuel cells hydrogen is combined with oxygen stored at low temperature as a liquid in the LOX tank which has previously been mixed with nitrogen to yield a &#8220;synthetic air&#8221;, resulting in a mixture that is much less reactive than pure oxygen.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"723\" src=\"https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-69.png\" alt=\"\" class=\"wp-image-17747\" srcset=\"https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-69.png 1000w, https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-69-300x217.png 300w, https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-69-768x555.png 768w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><figcaption class=\"wp-element-caption\">Schematic illustration of the FC2G system<\/figcaption><\/figure>\n<\/div>\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"246\" src=\"https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-70.png\" alt=\"\" class=\"wp-image-17748\" srcset=\"https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-70.png 1000w, https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-70-300x74.png 300w, https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-70-768x189.png 768w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n<\/div>\n\n\n<p><\/p>\n\n\n\n<p>The process also results in a residual gas that is fed to a catalytic burner to heat the entire system and preheat the reactants. Although the final residual gas is different from that produced by a Mesma AIP system, the DCNS team was able to utilize parts of the Mesma system to quickly disperse these waste gases into seawater. \u201cThe Mesma program involved a significant effort to dissipate the near-hull exhaust without compromising the submarine&#8217;s acoustic, visual or thermal signature.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"700\" height=\"886\" src=\"https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-71.png\" alt=\"\" class=\"wp-image-17749\" srcset=\"https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-71.png 700w, https:\/\/www.liberalglobe.com\/wp-content\/uploads\/2024\/03\/image-71-237x300.png 237w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/figure>\n<\/div>\n\n\n<p><\/p>\n\n\n\n<p>Another major advantage of Naval Group&#8217;s FC-2G system is its modular design. More specifically, this means that like its predecessor, the system is packaged as a single hull section, also known as a module. This 10m section can be adapted to any SSK with a hull diameter of at least 6m, including, of course, the Scorpene family. Half of the hull is occupied by the oxygen tank. The FC-2G unit can be integrated into newly built submarines or as part of a retrofit. The FC-2G system is equally compatible with both new generation batteries and conventional lead-acid types.<\/p>\n\n\n\n<p><\/p>\n\n\n\n<p><\/p>\n","protected":false},"excerpt":{"rendered":"<p>The S-80 Scorp\u00e8ne is offered in three versions, the original CM-2000 which is the conventional diesel-electric version of the submarine, the AM-2000 which is&#8230;<\/p>\n","protected":false},"author":1,"featured_media":17746,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1808],"tags":[5264,5263,5262,139],"class_list":["post-17745","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-defense-space","tag-fuel-cells","tag-propulsion-technologies","tag-scorpene-evolved-submarines","tag-submarines"],"_links":{"self":[{"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=\/wp\/v2\/posts\/17745","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=17745"}],"version-history":[{"count":1,"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=\/wp\/v2\/posts\/17745\/revisions"}],"predecessor-version":[{"id":17750,"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=\/wp\/v2\/posts\/17745\/revisions\/17750"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=\/wp\/v2\/media\/17746"}],"wp:attachment":[{"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=17745"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=17745"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.liberalglobe.com\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=17745"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}